PLATINUM
History
Platinum was discovered by early Spanish explorers in Columbia and
finally brought back to Europe in 1735. When Platinum was first
discovered, people did not know what to do with it so they called it
Platina meaning Silver of little value. The native people of
Columbia were long aware of Platinum often finding the grayish white
heavy nuggets when panning for gold in streams and rivers. The
native people would throw the Platinum nuggets back into the stream
thinking it was gold that wasn’t ripe yet. Over the years as
refining and melting processes were developed, many uses were found
for this most valuable metal. Platinum is used in chemical processes
as a catalyst, in electrical and electronic applications, in dental
applications, medical applications as a cancer treatment and in the
finest quality jewelry.
Platinum Metal
Pure Platinum is a tin white metal, malleable, ductile and harder
than silver; it does not tarnish in air or dissolve in any single
acid. Platinum ranks 57th in abundance among the elements in the
earth’s crust. The metal occurs native in a fairly pure state or
alloyed with other metals and nuggets weighing up to 21 pounds have
been found. Most of the Platinum used today comes from South Africa
or Russia. Pure Platinum has a melting point of 3224 degrees F. /
1773 degrees C., the specific gravity is 21.45 g/cu cm @ 20 degrees
C. Over the past 5 years the popularity of jewelry made of Platinum
alloys has increased dramatically and many jewelry manufacturers are
now making Platinum jewelry to satisfy the demand. Worldwide demand
for Platinum is a record 5.35 million troy ounces in 1999 according
to Johnson Matthey’s " Platinum 1999" report.
Platinum Alloys
Pure Platinum is much too soft for most jewelry applications and
small additions of other platinum group or base metals are added to
increase the hardness. A 90% Platinum / 10% Iridium alloy is the
most popular alloy for jewelry manufacturing in the United States.
The 90% Platinum / 10% Iridium gives an excellent white color with a
good hardness and is used for sheet stock, wire goods and investment
casting. In recent years a 95% Platinum / 5% Cobalt alloy which is
very popular in Europe is gaining in popularity in the United States
as a casting alloy. The 95% Platinum / 5% Cobalt is slightly
magnetic and has excellent fluidity for filling intricate castings
providing a good final hardness. A 95% Platinum / 5% Ruthenium alloy
has a fine grain structure, excellent hardness and high tensile
strength making it ideal for making tubing and other wrought
products where good machining characteristics are required. The 95%
Platinum / 5% Ruthenium alloy is not recommended for investment
casting due to Ruthenium’s affinity for oxygen that can cause
porosity in castings. A new heat treatable Platinum alloy has come
on the market consisting of 95.5% Platinum / 3.0% Gallium / 1.5%
Indium. This alloy can be investment cast or made into wrought
products where a hardening heat treatment can be used to increase
the hardness, making it ideal for thin parts that need a springy
hardness. Various other Platinum alloys are used in other parts of
the world, in Japan, Platinum / Palladium or Platinum / Palladium /
Cobalt alloys are used and in Europe, Platinum / Copper or Platinum
/ Copper / Cobalt alloys are used.
Platinum Jewelry Manufacturing
For those manufacturers accustomed to casting, rolling or finishing
gold and silver alloys, working with Platinum seems difficult or
alien. Platinum is different to work with than gold and silver
alloys but once the processes are understood, it is not so
difficult. The biggest difference is in the melting points, a 14
Karat yellow gold alloy has a melting point of 879 degrees C / 1615
degrees F, the melting point of 90% Platinum / 10% Iridium is 1788
degrees C / 3250 degrees F. A calcium sulfate bonded investment is
used for gold and silver casting, with Platinum a phosphate bonded
or acid bonded investment is required. Higher temperature wax
burn-outs and flask temperatures are needed for Platinum casting.
Different polishing techniques and compounds are used for finishing
Platinum than those used for gold and silver alloys.
Investment Casting Platinum Alloys
Melting Equipment
Platinum alloys can be melted and cast in specially designed high or
medium frequency induction casting machines or torch melted and cast
in vertical or horizontal centrifugal casting machines. The
induction powered casting machines are very expensive and are
usually used by high volume manufacturers. Most of the small and
medium sized shops use torch melting and centrifugal casting. The
vertical centrifugal casting machine is the most popular for torch
melting platinum alloys. The crucibles used are specially formulated
for platinum casting such as Wesgo crucibles, check with your supply
house for platinum crucibles. Do not use carbon or graphite
crucibles for melting platinum. The best gas mix to use for melting
platinum is Hydrogen and Oxygen, this mix will melt the platinum
alloy quickly. Other gasses can be used such as Propane / Oxygen or
Natural Gas / Oxygen but will take longer to melt platinum alloys
with. Avoid using Acetylene / Oxygen gas mix on platinum alloys due
to carbon contamination. Torches used for melting platinum alloys
usually have multiport or rosebud screw on tips and a built in
flashback arrestor for safety. Proper eye protection must be worn
when melting platinum alloys, # 10 welding goggles are the minimum
protection and # 11 or # 12 will provide the best protection of the
eyes from ultraviolet radiation when melting. Inadequate eye
protection can cause permanent damage to the eyes. Long sleeved heat
resistant gloves and a leather apron are advised when casting
platinum alloys.
Investment for Platinum Alloys
Gypsum based jewelry investments can not be used for casting
platinum or platinum alloys. There are two types of investment
normally used to cast platinum alloys, Phosphate bonded investment
and Acid bonded investment. The Phosphate bonded investments are the
easiest to use and set up quickly allowing burn out within about 2
hours. A 10 hour burn out cycle is usually done. The as cast surface
on castings made with the Phosphate bonded investments are rougher
and will require more finishing time. The Acid bonded investments
will give a smooth strong mold providing a smooth as cast surface
requiring less finishing time. The Acid bonded investments are very
unforgiving to make, the manufacturers instructions must be followed
religiously through all the steps. Long drying times are needed with
the Acid bonded investments and absorbent paper must be used during
the 16 to 24 hour drying time. The finest quality castings are made
with the Acid bonded investments. Recently, a very innovative
manufacturer has incorporated ceramic shell molding technology
formerly used to make jet engine turbine blades to an investment
process for platinum casting. The resulting platinum alloy castings
were excellent dimensionally with a smooth as cast surface. Most
investment manufacturers will supply
3 to 5 pound samples of platinum investment for trials and it is
suggested that several types be tried to find one that is suitable
for your operation.
Burn Out Ovens for Casting Platinum Alloys
Gas fired burn out ovens are strongly recommended for wax burn out
with platinum investments. The good air flow and even heating in the
gas ovens provides a clean investment flask free of carbon residues
from the waxes. There are gas fired burn out ovens specially built
for platinum casting with an extra burner and thicker insulation to
handle the higher temperatures (1600 to 1700 degrees F) required for
platinum investments. Electric ovens can be used in smaller
operations but the air flow through the ovens during burn out is
rather limited and any retained carbon residues will cause casting
problems with platinum alloys. The electric ovens can be modified by
adding air holes in the top and bottom to improve the air flow and
increasing burn out times to assure a clean burn out. Most of the
larger manufacturers of platinum alloy castings use gas fired burn
out ovens. Accurate temperature controls are essential on any burn
out oven used for platinum casting.
Designs Cast in Platinum Alloys
There will be design limitations on jewelry being cast in platinum
alloys. Platinum alloys will solidify very quickly and to avoid
potential fill or shrinkage problems, thick to thin to thick
variations in designs should be avoided. The more complex designs
will need to be cast in sections and assembled after casting. Thin
detailed portions need be cast separately using higher metal and
flask temperatures than the heavier parts of the casting. Designs
that cast easily in karat gold alloys may be impossible to cast in
platinum alloys in one piece. There will be size limitations on one
piece designs cast in platinum alloys due to the rapid rate of
solidification. Avoid sharp inverted V shapes, claws or prongs that
are thicker at the tips than at the base, forms that curve back on
themselves, deep holes or cavities with small openings, large thin
areas or long wire and tube sections in designs being cast in
platinum alloys.
Sprue Systems for Platinum Alloy Casting
Due to the rapid solidification rate of platinum alloys, shorter,
heavy, straight sprue systems must be used. Multiple heavy sprues
may be required on some designs. The sprue size should be equal to
or in some cases up to 30% larger than the largest cross section of
the casting being fed. The first rule of casting must always be
followed, "Always sprue to the heaviest area of the casting", this
will help avoid shrinkage porosity and fill problems. Large round
sprues flared at the attachment area are ideal for platinum alloy
castings and will provide a supply of molten metal to the casting as
it solidifies. It may be helpful to use a multiple sprue system to
the edges of heavier rings with large amounts of detail on the
surface of the design.
Wax Patterns for Platinum Alloy Casting
Use a sturdy, clean burning wax for casting platinum alloys. Some
new wax formulations are now available for platinum casting, check
with your supply house. Make sure the waxes are clean and free of
any talc or mold release residue as this will cause rough surfaces
on the finished casting.
Assembly of Waxes on the Wax Base
A dome shaped wax base is normally used to attach the wax patterns
to before investing. The tall vertical trees used for gold casting
can not be used for platinum casting due to the rapid solidification
rate of platinum alloys. When multiple pieces are cast in platinum,
short sections of wax sprue rod are attached horizontally to the wax
base and the lighter weight castings attached to the wax sprue rod.
Heavier castings are usually attached directly to the wax sprue
base. The wax used for sprue rods and the wax base should have a
lower melting point than the wax patterns used for the castings.
Investing the Wax Assemblies
Once a suitable platinum investment is selected that suits your
needs, a complete set of instructions should be obtained from the
investment manufacturer or supplier. Follow the instructions to the
letter. The platinum investments will be different than the regular
jewelry investments.
Each type of platinum investment will have a specific technique
for mixing, de-airing, drying and set up time. The acid bonded
investments will require absorbent paper to assist the drying of the
investment. The metal flasks are normally made of stainless steel or
Inconel that will resist the higher heat used in the burn out
process for platinum investment. Keep in mind that you will be
casting the platinum alloy at about 3500 degrees F/ 1926 degrees C
or higher, a strong investment mold is essential to withstand the
heat and centrifugal force used in casting.
Wax removal – Burn Out
Steam de-waxing is not recommended when using the platinum
investments.
The invested flasks are normally burned out in an oven. A 10 hour
burn out cycle is usually used for phosphate bonded investments and
a 5 to 6 hour burn out is used for acid bonded investments. The top
end burn out temperature usually reaches 1600 degrees F / 871
degrees C. Be sure to follow your investment manufacturers
instructions as to ramping and burn out procedures. The oven used to
burn out flasks for platinum casting should have accurate
temperature controls and a good air supply to allow complete
combustion of wax residues. Most high production platinum casters
use gas fired ovens.
Melting & Casting
Be sure to use a crucible made for platinum casting, graphite or
carbon crucibles are not to be used for melting platinum. Check with
your supply house for platinum melting crucibles. The life of the
crucible will be limited due to the high temperatures used for
melting. The induction powered casting machines use crucibles
specially designed for that machine and are normally supplied by the
machine’s manufacturer. For those using torch melting it is better
to use a pre-alloyed platinum casting alloy as it is difficult to
get a homogeneous mix when trying to make alloys in small melts with
a torch. The pre-mixed platinum alloys come in shot, small squares
or chopped rod shapes. Proper eye protection must be worn for
melting platinum and a minimum # 10 welders goggles must be used,
many prefer # 11 or #12 lenses for optimum protection. Permanent eye
damage can result from inadequate eye protection due to the high
temperatures used to melt platinum. Long sleeved heat resistant
gloves and a leather apron will offer a measure of protection
against the hot flasks, ovens and hot metal. For Torch melting the
vertical centrifugal casting machines are preferred, the machine
should be securely bolted to the floor. The preferred gas mix for
melting platinum is Hydrogen and Oxygen that provides the hottest,
cleanest flame. Propane and Oxygen or Natural Gas and Oxygen have
also been used but melt times will be longer. Acetylene and Oxygen
should not be used for melting platinum alloys due to the high
carbon content in the acetylene. A screw on, multiport or rosebud
torch tip should be used and the torch should have a built in
flashback arrestor. A sharp, strong oxidizing flame should be used
to melt the platinum, the flame should be concentrated on the metal
not the crucible. The regulator settings for the hydrogen should be
about 50 pounds and the oxygen 50 pounds. The regulator settings for
propane should be about 5 pounds and the oxygen at 40 pounds. Keep
in mind that a strong oxidizing (oxygen rich) flame must be used for
melting platinum alloys, very much the opposite of melting gold or
silver alloys. The molten platinum is normally cast at about 400
degrees F / 204 degrees C above the melting point of the platinum
alloy, higher temperatures are used on light weight detailed
castings. Platinum alloys will solidify quickly and an adequate
amount of super heat is needed for casting. When torch melting, the
casting temperature is usually determined by color and liquidity of
the molten platinum alloy. In induction powered casting machines,
optical pyrometers are often used or time at a predetermined power
setting to determine the casting temperature. Some of the latest
platinum casting machines have very sophisticated controls and
programs to set pre determined casting temperatures.
Flask temperatures
should be adjusted to the size, weight and detail of the castings. A
1200 to 1300 degree F / 648 to 704 degree C flask temperature is
used for heavy castings. A 1400 to 1500 degree F / 760 to 815 degree
C flask temperature is used for medium weight castings. A 1600
degree F / 871 degree C or hotter flask is used on delicate light
weight castings. The top flask temperature used for casting will be
determined by the type of investment used, be sure to follow the
instructions of the investment manufacturer.
Quenching
Many casters will quench the flasks in water 10 to 20 minutes after
casting. Great care should be used when quenching because the higher
temperature flasks can generate steam and scalding hot water causing
burns when put in water. Some casters prefer to wait until the
flasks are a dull red color, hold them with tongs and use a hammer
to knock the castings and investment out of the flasks by hitting
the open ends of the invested flask, then quenching the investment
covered castings in water. The platinum investment after burn out
will resemble a fused concrete that is very hard and tenacious. It
will take a lot of work to remove the majority of the investment
from the castings by hammering and using a high pressure water gun
or grit blasting.
Investment removal
The residual investment on the casting can be removed chemically by
putting in a de-vesting solution consisting of 1 part Hydrofluoric
acid to 3 parts water put in a covered, acid resistant plastic
container. Be sure to read all the health and safety warnings before
using Hydrofluoric acid as this is a very dangerous chemical. Proper
eye protection and heavy acid resistant rubber gloves must be worn
when using dangerous chemicals. Recently, some proprietary caustic
alkaline de-vesting solutions have come on the market such as "J-
Break" (Romanoff) that is put in a covered stainless steel pan and
used hot. The hot caustic de-vesting solutions will remove the
investment in 20 to 30 minutes. A homemade caustic de-vesting
solution can be made using the following formulas;
Use Equal portions of the following liquid chemicals if available
from a Chemical Supplier in liquid form.
Mix Equal Amounts of the Liquid Chemicals
- 50% Sodium Hydroxide Solution (Caustic Soda Solution)
- 50% Potassium Hydroxide Solution (Caustic Potash Solution)
- or -
Mix the Dry Chemicals and Water
- Sodium Hydroxide – (Caustic Soda) - Pels or Flake form -
3.15 pounds
- Potassium Hydroxide – (Caustic Potash) – Pels or Flake form
- 3.15 pounds
- De-Ionized or Distilled Water - 1 gallon
Heavy chemical resistant rubber gloves and safety glasses must be
worn when handling strong caustic chemicals, contact with the skin
will cause severe burns. A large covered stainless steel pot is used
to hold the caustic solution and a hot plate is needed to keep the
solution hot ( 180 deg, F). A stainless steel mesh basket with a
handle (French fry basket) can be used to hold the castings during
de-vesting. When mixing the 50% Sodium & Potassium Hydroxide
solutions, equal portions of each liquid chemical are put in the
stainless steel pot and used hot. When mixing the dry Sodium and
Potassium Hydroxide with water, slowly add the dry chemicals to the
water in the stainless steel pot. When the dry chemicals are added
to the water, a large amount of heat will be created, carefully stir
the solution until mixed with a large stainless steel spoon. The
heated caustic solution will take about 20 to 30 minutes to remove
the investment. Do not use aluminum pots or utensils with caustic
solutions. The castings should be well rinsed after de-vesting. When
the solution slows down it should be replaced. To dispose of the
caustic solution mix it with hydrochloric acid to adjust the pH to
7, filter the solution before disposal. The waste liquid will be
sodium and potassium chlorides, salt water.
Investment Casting & Finishing Platinum Alloy Castings
Removal of Castings from Sprue Base
Castings should be removed from the sprue base carefully to avoid
undercutting the casting or mechanical damage to the castings. It is
best to leave a small amount of sprue on the casting to be removed
by grinding or filing rather than risking damage to the casting.
Reuse of Casting Scrap
The sprue systems removed from platinum alloy castings can be reused
in the next casts. Be sure all investment material is removed from
the scrap before re-melting as silicon contamination can result from
any attached investment residue. Keep the scrap platinum alloy in a
separate labeled container to avoid mix-ups or contamination from
other metals. Do not reuse platinum alloy scrap that has been
soldered due to contamination from the other metals contained in the
platinum solders.
Contamination of Platinum Alloys
Cracking in platinum alloys is usually due to contamination of the
metal by other elements picked up during melting or finishing
operations. Good housekeeping in areas used for melting, casting and
finishing platinum alloys can not be overstated. Due to the high
melting points of platinum alloys any tramp metal, silica, carbon or
retained abrasives can be incorporated into the metal during the
melting process. Small amounts of lead, tin, aluminum, arsenic,
silicon, boron and magnesium can cause intergranular cracking. A
reducing flame on torches used for melting or soldering can cause
pick up of contaminants from refractory materials such as crucibles
and support bricks. An oxidizing flame should always be used on
platinum. Contaminated platinum alloys should be refined.
Repair of Minor Defects in Castings
Wire stock made of the same alloy as the casting can be fused into
holes or minor defects on the surface of the casting with a torch,
be sure to use an oxidizing flame and proper eye protection. A
section of sprue can be fashioned into wire or strip and used to
fill holes in the castings. Laser machines can also be used for
repair work. The obvious defects in the castings should be repaired
before finishing.
Platinum Finishing Area
Finishing work on platinum alloys should be done in a separate
dedicated area. This will avoid contamination of platinum by other
precious metals done in the same shop. It is wise to have a separate
buffing machine and polishing wheels used exclusively for platinum
finishing. This is also very helpful when scrap materials are
recovered for refining as platinum bearing scrap material will be
kept in one area of the shop.
Finishing Platinum Alloy Castings
Methods used for finishing platinum alloys require the use of
progressively finer abrasives or compounds using a clean buff with
fresh compound for each step. The usual sequence normally followed
is to file edges and surfaces of the casting with # 5 or # 6 cut
files. Avoid dragging the file on the return stroke. File marks and
other surface imperfections are removed with silicon carbide or
aluminum oxide abrasive papers starting with a 240 or 300 grit. Work
sequentially through 400, 500 and 600 grit papers. Scotch stone and
water can be used on hard to reach areas. The work piece should be
thoroughly cleaned before burnishing with a polished tungsten
carbide burnisher with a suitable oil or wetting agent on edges and
surfaces. Buffing compounds used are bobbing compound with a course
muslin buff and tripoli with a fine muslin buff. Bear-tex or a
similar wheel can be used in place of bobbing and tripoli compounds
for strong abrasion. For polishing, white rouge or Bendicks rouge
with a soft muslin buff. Clean work piece after each compound. Keep
buffs and wheels in separate marked containers. Check with your
supplier about recently available Japanese compounds and polyvinyl
acetate wheels said to give excellent results.
Casting Platinum Alloy Ingots for Sheet and Wire Fabrication
Casting Platinum & Platinum Alloy Ingots
Ingots may be static cast for plate, sheet and wire stock on a large
or small scale depending on your needs. The platinum or platinum
alloys can be melted by torch or in an induction furnace similar to
methods used for investment casting and poured into suitable ingot
mold. The small sized melts are torch melted and poured by hand.
Large size melts are melted by induction and tilt poured. Proper
crucibles for platinum are required and # 10 minimum welding goggles
are needed for eye protection. The area used for melting and casting
platinum ingots must be kept clean to prevent possible contamination
of the platinum. The 10% Iridium / 90% Platinum alloy is frequently
used for sheet and wire stock and the 5% Ruthenium / 95% Platinum
alloy is often used for stamping ring blanks or other processes
requiring machining.
Ingot size
Ingots cast in platinum or platinum alloys should be as thick as
your rolling equipment can handle. Due to the rapid rate of
solidification of platinum alloys, using thicker molds when pouring
will help avoid cold shuts in the ingots caused by hitting the sides
of the mold while pouring the metal.
Mold Materials
Several materials are suitable for ingot molds for platinum, pure
copper, 3% chromium copper or high purity graphite. The mold
materials must be good conductors of heat, capable of pulling the
heat out of the molten platinum. A preference for copper or 3%
chromium copper has been noted as it avoids the possibility of
carbon contamination from graphite. The molds will need to be custom
made as none are available through supply houses.
Ingot Molds
A two piece L shaped mold with a base plate of the same material is
used for casting ingots for plate and sheet stock. For wire and rod
shapes a two piece rod shaped mold should be used. The mold must be
2 to 2 ˝ times thicker than the ingot thickness to provide enough
mass to act as a heat sink, pulling the heat out of the molten
platinum alloy. If the molds are too thin, distortion, burning or
melting of the mold can occur. Ingots of up to 100 troy ounces can
be successfully cast in the solid copper, 3% chromium copper or
graphite molds. Larger manufacturers use copper or copper alloy
molds with water cooling jackets to dissipate the heat of the molten
platinum alloys during the pour.
Casting the Ingots
The ingot mold should be pre-heated to about 250 degrees F/ 121
degrees C to drive off any moisture before using and placed on a
sturdy metal table. No mold release agent should be used on the
ingot mold for platinum alloys. The mold should be securely clamped
with a C clamp. A high intensity spotlight should be directed at the
top of the ingot mold to make it more visible when wearing dark # 10
welders goggles. Some workers will put a little talc or chalk on the
top of the mold to make it more visible when pouring the molten
platinum alloy. For small ingots a Hydrogen / Oxygen torch with a
strong oxidizing flame should be used with a suitable crucible to
melt the platinum alloy keeping the flame directed at the metal.
When the molten platinum alloy has reached an adequate amount of
super heat (400 degrees F / 204 degrees C) above melting point, it
is poured into the mold with a quick steady pouring motion. It is
important to try to avoid hitting the sides of the mold during the
pour and slow down at the end of the pour to avoid deep shrinks in
the top of the ingot. Some smaller manufacturers build small devices
to hold the crucibles with a hinged tilting device directed into the
ingot mold to facilitate pouring the molten platinum alloy. Larger
manufacturers use high frequency induction furnaces with zircon
crucibles packed in Insul-oxide sand placed in a silica based liner.
Tilt pouring is usually done with the large high frequency furnaces.
Platinum alloy ingots should be quenched in water quickly after
casting. All areas used for casting platinum alloys should be kept
clean to avoid contamination from other metals.
Fabrication of Platinum Alloy Ingots
Cold Working
Platinum alloys are normally cold rolled to make flat stock and
swaged, rolled or drawn to make wire stock. 50% to 70% reductions in
size are taken before annealing. Reductions of less than 30% between
anneals should be avoided as light cold work and frequent anneals
can cause grain growth resulting in an orange peel surface effect.
Most platinum alloys will have cold working characteristics similar
to 18 karat yellow gold alloys.
Hot Working
Platinum alloys can be hot rolled, forged or hammered. Most of the
hot rolling is done in large manufacturing operations working with
large ingot sizes. The platinum alloy ingots are heated above the
annealing temperature (usually 1100 degrees C / 2012 degrees F to
1200 degrees C / 2192 degrees F) and rolled to 70% reductions before
re-heating the ingot. Hot rolling allows rapid reduction of thick
ingots.
Annealing Platinum Alloys
Most of the platinum alloys will be fully annealed at 1000 degrees
C/ 1832 degrees F. The usual oven anneal time will depend on
thickness and is usually 15 to 20 minutes. Most platinum alloys do
not oxidize and ovens with reducing atmospheres should not be used
on any platinum alloy. For torch annealing, the platinum alloy
should be evenly heated to a bright orange with an oxidizing flame.
Most platinum alloys can be air cooled or quenched in water, the
exceptions would be Platinum / Ruthenium and the heat treatable
platinum alloys that need an immediate quench in water for optimum
softness. Avoid frequent or long anneal times on platinum alloys as
it can cause excessive grain growth that will cause a rough, orange
peel surface.
Rolling Mills used for Platinum Alloys
All rolling mills used for platinum should be cleaned before the
platinum alloys are rolled. It is very helpful to vacuum and wipe
down the machine to pick up any chips or small pieces of other
metals on the rolling equipment. Any small chips of gold alloys
imbedded in the platinum alloys during the rolling process will be
melted into the platinum during the annealing which is above the
melting point of most gold alloys. Platinum alloys have a tendency
to smear or build up on the rolls in rolling mills. The rolls should
be cleaned before and after rolling platinum alloys. A helpful
device to clean the rolls is made using a large wooden dowel about 1
˝ inches in diameter by 2 inches long, a heavy leather strap 2
inches wide by 16 to 18 inches long and a strip of emery paper of
the same size as the leather strap. The rolls are opened wide and
the leather strap is placed around the wooden dowel with the emery
paper put over the leather strap. A light oil is put on the rolls
and the leather strap with the emery paper is inserted between the
rolls tail first. The rolls are closed until barely touching the
emery paper covered strap and the rolling mill turned on. The wooden
dowel can be held to move the strap back and forth over the roll
surface to remove the build up on the rolls. The rolls should be
wiped clean after the build up is removed.
Wire Rolls and Dies used for Platinum Alloys
All equipment should be cleaned before running platinum alloys to
remove any chips or particles of other metals. Wire rolls can be
cleaned to remove any build up from platinum alloys using a pointed
wooden stick to hold emery paper against the lightly oiled grooves
on the reverse side of the machine. Carboloy wire dies can be
cleaned using a waxed or oiled string dipped in emery powder using a
back and forth motion until build up is removed. The rolls and dies
should be wiped clean with a solvent after removing the build up
from platinum alloys.
Soldering Platinum Alloys
Soldering Platinum Alloys
Techniques for soldering platinum alloys are very different than
those used for soldering karat gold alloys. Due to the poor
conductivity of platinum, a hot flame is used directly on the joint
and solder rather than heating the whole piece. #6 to #10 protective
welders glasses or goggles must be worn due to the higher
temperatures used for joining platinum alloys. An oxidizing torch
flame is used on platinum alloys rather than the reducing flame used
for karat gold alloys. Alumina or Zircona brazing pads should be
used instead of the charcoal blocks used for gold alloys. A tungsten
pick and tungsten tipped tweezers should be used for platinum alloys
due to the higher temperatures used in joining the metal. The work
area used for platinum joining should be kept clean as the soldering
temperatures used for platinum are above the melting point of gold
alloys and any bits of gold alloy will melt into the platinum alloy.
Make sure platinum alloy pieces are fitted properly before soldering
as platinum solders do not fill gaps. Use a hot flame directly on
the joint and solder, heat the joint quickly, if the platinum is not
hot enough to cause fusion the joint will break on hammering.
Platinum Solders
In the jewelry industry the term solder is used but in reality they
are brazing alloys. The platinum solders are formulated to melting
points and are listed according to their melting point in degrees C.
The standard platinum solders come in 1000, 1100, 1200, 1300, 1400,
1500, 1600 and 1700 degrees C. The best color match is obtained with
the 1700 making it the best choice for sizing. Flux may be needed on
the 1000 to 1500 solders to protect the solder from oxidation. No
flux should be used on the 1600 and 1700 solders. Pure platinum is
sometimes used to weld 10% iridium / 90% platinum alloy.
Sources of Further Information on Platinum
Booklets Available: Two excellent booklets entitled "An
Introduction to Platinum" and " Platinum Tech Tips " are available
from;
Johnson Matthey
608 5Th Avenue
New York, N.Y. 10020
Phone (212) 245 6790 Fax (212) 541 5633
Website
www.jmplatinum.com
Other Sources:
Platinum Guild International U S A
620 Newport Center Drive, Suite 800
Newport Beach CA 92660
Phone (949) 760 8279
Fax (949) 760 8780
Technical Hotline (949) 760 8882
Trade Website
www.pgi.platinum.tech.com
The Orchid Website
www.ganoksin.com
| Platinum Alloys Used for Jewelry |
| ALLOY |
FINENESS |
DENSITY |
MELTING POINT |
USES |
| 95Pt – 5Cu |
950 |
20.0 |
1725° C |
Gen. Purpose & Casting – Ger. |
| 95Pt – 5Co |
950 |
20.8 |
1750° C |
Fluid for Hard Castings -U.S. Eur. |
| 90 Pt/3 Co/7Pd |
900 |
20.4 |
1730° C |
Hard Castings - Japan |
| 90 Pt/5Co/10Pd |
850 |
19.9 |
1710° C |
Harder Castings - Japan |
| 95.5 Pt/1.5In/3Ga |
950 |
19.3 |
1650° C |
Hard, Springy can be Cast |
| 95 Pt – 5 Ir |
950 |
21.4 |
1780° C |
Gen. Purpose & Casting |
| 90 Pt – 10 Ir |
900 |
21.5 |
1790° C |
Gen. Purpose & Casting - U.S. |
| 85 Pt – 15 Ir |
850 |
21.5 |
1800° C |
Gen. Purpose, Hard |
| 80 Pt – 20 Ir |
800 |
21.6 |
1815° C |
Gen. Purpose, Harder |
| 95 Pt – 5 Pd |
950 |
20.8 |
1755° C |
Castings – Very Soft |
| 95 Pt - 5 Ru |
950 |
20.7 |
1780° C |
Gen. Purpose, Good Machining |
| 95 Pt – 5 W |
950 |
21.3 |
1830° C |
Hardenable for Springiness |
| 90 Pt – 10 Pd |
900 |
19.8 |
1740° C |
Gen. Purpose, Soft - Japan |
| 85 Pt – 15 Pd |
850 |
19.1 |
1730° C |
Chain Making – Japan |
| 58.5 Pt - 36.5 Pd - 5 CuPt |
585 |
15.4 |
1580° C |
14 kt Platinum – U.S. |
| 99.9 Pt |
1000 |
21.4 |
1773° C |
Stamped Pt 1000 – Japan |
| 99.0 Pt |
990 |
21.4 |
1773° C |
990 Fine, Chuk Pak Gam – H.K. |
Co – Cobalt Cu – Copper Ga – Gallium In – Indium Ir – Iridium Pd
- Palladium Pt – Platinum Ru - Ruthenium W - Tungsten
Note: – Check Platinum Fineness regulations in the Country where
jewelry is being sold.
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