HELPFUL HINTS ON FABRICATION OF NICKEL WHITE GOLD ALLOYS
Nickel white gold alloys require careful attention in melting,
pouring ingots, annealing and fabrication.
As a whole, nickel white gold alloys are more difficult to
fabricate than yellow gold alloys. The following information may be
helpful in the manufacture of nickel white wrought products.
The white gold master alloy and fine gold should be carefully
weighed according to the desired karat. When loading the crucible,
the white master alloy should be put in the bottom and the fine gold
on top. Boric acid flux should be used when melting the white gold
alloys. A neutral or reducing gas cover is very helpful during the
melting process to protect the molten metal from oxidation. The
metal should be mixed well when fully molten and the surface should
be checked for unmelted alloy before pouring. Many old timers melt
and cast their white gold twice to be sure they have a good mix. The
nickel white alloys contain a large amount of zinc and a small
amount of smoke is usually noticed when pouring. If white fluffy
flakes are floating in the air, the metal is much too hot. The
molten metal should be poured in a vertical, pre-heated, lightly
lubricated mold. Rectangular molds should be used for plate and
sheet stock. Round rod molds should be used for making wire. A quick
steady pouring technique should be used, slowing down at the end of
the pour to prevent excessive shrinkage in the top of the ingot.
After casting the ingot should be removed from the mold and allowed
to air cool – DON’T QUENCH! The cast ingot should be pickled in a 10
to 20% sulfuric acid solution, rinsed well and scrubbed well to
remove any surface oxidation. A 40 to 50% reduction should be taken
during the rolling process before annealing the ingot. TOO SMALL A
REDUCTION WILL CAUSE CRACKING DURING THE ANNEAL. The ingot should be
coated with flux before annealing to prevent heavy oxidation in open
ovens. The ingot should be annealed at 1400 degrees F for 20
minutes. DON’T QUENCH AFTER ANNEALING – AIR COOL the ingot. The
ingot may be pickled in a 10 to 20% sulfuric acid solution, rinsed
well and scrubbed to remove surface oxidation. The 40 to 50%
reduction should be continued following annealing instructions until
the desired size is obtained. With proper care, excellent results in
nickel white gold fabrication can be obtained.
Good Luck!
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