UNITED
SOLDER MASTER ALLOYS
FOR 8K TO 14K GOLD SOLDERS
Thank you for using UNITED'S alloys.
United solder master alloys are formulated to be used in the
manufacture of 8K to 14K gold solders. The solder master alloys are
available in yellow and white, and in a variety of flows as listed.
| SOLDER #'S |
DESCRIPTION |
| #1 SA |
Extra easy flow yellow |
| #2 SA |
Easy flow yellow |
| #3 SA |
Medium flow yellow |
| #4 SA |
Hard flow yellow |
| #6 SA |
Easy flow white |
| #7 SA |
Medium flow white |
| #8 SA |
Hard flow white |
Gold solder master alloys are formulated for melting point, not
ease of fabrication. The easier flow Alloys will work harden very
quickly during the rolling process. Much smaller reduction rates
need to be used on #I SA, #2 SA, and #6 SA when mixed with fine
gold. More frequent anneals will be needed on easier flow gold
solder alloys.
MELTING
The United solder master alloys and fine gold should be
melted together in a clean crucible. Put alloy in the bottom of the
crucible and fine gold on top. Initial melting temperature should be
843° - 871° C. / 1550° - 1600° F. Do not overheat the metal. Boric
acid flux may be used to keep the metal clean during the melting
process. The metal should be mixed well with a stirring rod before
pouring to assure a good mix.
POURING TEMPERATURE FOR INGOTS
843° - 871° C / 1550° - 1600° F
POURING
Metal should be poured into a preheated, vertical, lightly
lubricated, 2 piece, L shaped mold with a 1/8 inch opening. A steady
even pouring motion should be used slowing at the end of the pour to
prevent shrinkage in the top of the ingot.
QUENCHING
The metal ingot should be removed from the mold and quenched
immediately in pickle solution or water.
FABRICATION
The metal ingot should be cleaned of all adhering oxide or fluxes
before rolling. The ingot should be rolled to a 10% - 15%reduction
in thickness with solder made with #I SA, #2 SA, and #6 SA. Reduce
to 25% - 30% on the medium and hard flow solders before annealing.
After annealing continue the rolling procedure at the given
reduction rates. Clean the ingot after each anneal. Keep rolls, dies
and metal clean to prevent defects in the finished stock. Ideal
thickness for use in soldering is .010 inches thick. The sheet can
be cut in small pieces suitable for use. We suggest that you mark
the pieces with the karat and flow to prevent mix-ups.
ANNEALING
Annealing temperature 598° - 621° C / 1100° - 1150° F for 20
minutes. Be careful handling the gold solder ingots when hot, as
they can be fragile. Air-cool the ingots for I to 1 1/2 minutes
before quenching in water or pickle solution.
TECHNICAL ASSISTANCE
Always available…
Call 1-800-999-3463 / 1-800-999-FINE
E-mail / doc@unitedpmr.com
Web-Site / www.unitedpmr.com |